Product Description

Product Description

Pneumatic diaphragm pump is a new type of conveying equipment, which uses compressed air as the power source. It can be used for all kinds of ultra-low temperature liquids, corrosive liquids, liquids with particles, high viscosity, volatile, flammable, and highly toxic liquids, which can all be exhausted.

Working Principle
In the 2 symmetrical working chambers of the diaphragm pump, each is equipped with an elastic diaphragm, and the connecting rod integrates the 2 diaphragms into one. After the compressed air enters the air valve chamber from the intake joint of the pump, it pushes the diaphragms of the 2 working chambers and drives the diaphragms connected by the connecting rods to move synchronously. At the same time, the gas in the other working chamber is discharged out of the pump from the back of its diaphragm. When the piston reaches the end of the stroke, the valve mechanism will automatically introduce compressed air into the other working chamber, and push the diaphragm pump to move in the reverse direction, which forms a synchronous reciprocating movement of the 2 diaphragms. Two one-way ball valves are set in each working chamber. The reciprocating movement of the diaphragm causes the internal volume of the working chamber to change. As the 2 one-way ball valves alternately open and close, continuous suction and discharge of liquid will happen.
 

Low temperature pneumatic diaphragm pump
Model LQF-1 LQF-3 LQF-7 LQF-22 LFQ-34 LFQ-62
Maximum flow (t/h) 1 3 7 22 34 62
Maximum lift (m) 70 70 84 84 84 84
Maximum suction (m) 4 4.5 5.48 5.48 5.48 7.6
Outlet pressure (Mpa) 0.7 0.7 0.84 0.84 0.84 8.4
Conveying medium temperature (ºC) -80 ~ 150
Particle diameter (mm) 1.5 2.5 3.2 6.4 6.4 9.4
Caliber (mm) 15 20 25 40 50 80
Inlet caliber (in) 43834 43834 43832 43832 43832 43894
Air consumption (m3/min) 0.36 0.36 0.67 0.9 1.5-2 43894
Air compressor recommendation (kw) 3 3 5.5 7.5 44150 22

Product Details
Product Applications

1.Chemical industry: acids, alkalis, solvents, suspended solids, dispersion systems.
2.Petrochemical industry: crude oil, heavy oil, grease, mud, sludge, etc.
3.Coating industry: resin, solvent, colorant, paint, etc.
4.Daily chemical industry: detergent, shampoo, lotion, cream, hand cream, surfactant.
5.Ceramic industry: mud slurry, pottery slurry, lime slurry, clay slurry.
6.Mining industry: coal slurry, magma, mud, mortar, explosive slurry, lubricating oil, etc.
7.Water treatment: lime slurry, soft sediment, sewage, chemicals, wastewater.
8.Food industry: liquid semi-solid, chocolate, brine, vinegar, syrup, vegetable oil, soybean oil,honey, animal blood.
9.Beverage industry: yeast, syrup, concentrate, gas-liquid mixture, wine, fruit juice, etc.
10.Pharmaceutical industry: solvents, acids, alkalis, plant extracts, ointments, plasma and other pharmaceutical liquids.
11.Paper industry: binders, resins, paints, inks, pigments, hydrogen peroxide, etc.
12.Electronics industry: solvents, electroplating solutions, cleaning solutions, sulfuric acid, nitric acid, waste acids, corrosive acids.
13.Textile industry: dye chemicals, resins, glues, etc.
14.Construction industry: cement slurry, ceramic tile binder, rock slurry, ceiling paint, etc.
15.Automotive industry: polishing emulsion, oil, coolant, automotive primer, oil emulsion paint, varnish, additives,degreasing fluid, paint, etc.
16.Furniture industry: adhesives, varnishes, dispersion systems, solvents, colorants, white wood glue, epoxy resin,starch binder.
17.Metallurgy, casting and dyeing industry: metal slurry, hydroxide and carbide slurry, dust washing slurry, etc.

Corollary Equipment
 

1. Stainless steel tank, used for feeding and discharging

2. Extract centrifuge, used for feeding and discharging

3. Filter, used for pressurized feed

FAQ

Q: Why does the air operated diaphragm pump not have a power cord?
This is a device that uses compressed air as a power source and does not require direct power connection.

Q: What should I do if the pulse is very strong when the liquid of the air operated diaphragm pump circulates?
Under normal circumstances, there is a pulse, if you need to eliminate the pulse, you can choose a pulse damper.

Q: Can the pneumatic diaphragm pump suck in and discharge low-temperature ethanol at -80°C?
Yes. All parts exposed to low-temperature ethanol are made of low-temperature-resistant stainless steel and PTFE.

Q: Can the diaphragm pump work when there is pressure in the inlet?
No, there are 4 ball valves and ball seats on the upper and lower covers of the diaphragm pump. When the inlet is under pressure, the ball cannot fall back and produce suction.

Q: Can the equipment be OEM?
Yes.

Our Service
 

Pre-Sale Service

  1. Provide 24-hour technical consultation and reply;
  2. Provide professional quotation information;
  3. Provide detailed product performance specification;
  4. According to product’s using condition, technicians will offer rationalization proposals to assist clients to select proper product types;
  5. Provide other corollary equipment according to client requirements.

In-Sale Service

  1. With supervision from the source of products, the qualified rate of raw materials entering the factory can reach 100%;
  2. Whole manufacturing process are in strict accordance with promised procedure requirements, product qualified rate can reach 100%;
  3. Provide product’s inspection record of key junctures to customers;
  4. Provide production schedule photos to customers at regular intervals;
  5. Package and transport of products are in strict accordance with the export standard;
  6. Provide transportation schedule information to clients timely.

After-Sale Service

  1. Provide targeted installation video;
  2. Under the premise of correct installation, normal maintenance and using, we guarantee one-year warranty period;
  3. When warranty period has expired, our sold products enjoys lifetime guarantee repair, we only charge cost price for changing product’s standard component and sealing component;
  4. During installation and adjustment period, our after-sale service staff will communicate with customers frequently to know product’s running state in time. Assist customers to install and adjust products until customers are satisfied;
  5. If product has malfunction during operation period, we’ll offer you satisfied answer in time. We’ll reply you within 1 hour and provide solution or send staff to spot within 24 hours after receiving maintenance notification;
  6. Lifelong free technical support. Conduct satisfaction survey and inquiry equipment running condition to clients by telephone or e-mail semiannually from the first day of equipment running, put on records of acquired information;
  7. Provide assistance in solving problems such as equipment damage in the transport.

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Certification: CE
Voltage: 220V
Material: Stainless Steel
Power: Hydraulic
Diaphragm Material: Teflon
Performance: Corrosion
Samples:
US$ 500/Piece
1 Piece(Min.Order)

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vacuum pump

What Are the Advantages of Using Oil-Sealed Vacuum Pumps?

Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:

1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.

2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.

3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.

4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.

5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.

6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.

7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.

8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.

9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.

10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.

These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.

vacuum pump

Can Vacuum Pumps Be Used for Chemical Distillation?

Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:

Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.

Here are some key aspects of using vacuum pumps in chemical distillation:

1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.

2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.

3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.

4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:

– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.

– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.

– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.

– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.

Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.

vacuum pump

What Are the Primary Applications of Vacuum Pumps?

Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:

1. Industrial Processes:

Vacuum pumps play a vital role in numerous industrial processes, including:

– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.

– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.

– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.

– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.

2. Laboratory and Research:

Vacuum pumps are extensively used in laboratories and research facilities for various applications:

– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.

– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.

– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.

– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.

3. Semiconductor and Electronics Industries:

High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:

– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.

– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.

– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.

4. Medical and Healthcare:

Vacuum pumps have several applications in the medical and healthcare sectors:

– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.

– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.

– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.

5. HVAC and Refrigeration:

Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:

– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.

– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.

6. Power Generation:

Vacuum pumps play a role in power generation applications:

– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.

– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.

These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.

China supplier Dual Vacuum Waste Water Electric Air Operated Diaphragm Pump   vacuum pump oil near me		China supplier Dual Vacuum Waste Water Electric Air Operated Diaphragm Pump   vacuum pump oil near me
editor by CX 2024-04-12