Product Description

Product Description

Rotary vane vacuum pump mainly consists of pump body, rotor, rotary vane, end cap, oil tank and so on. A rotor with 3 vanes is mounted eccentrically in a cylindrical housing, the 3 vanes slide in the rotor slots. When rotating, the centrifugal force keeps the vanes in contact with the housing and the rotation drives the rotor to slide along the housing.

1.Exhaust porti nterface 2.Exhaust filter 3.Suction valve
4.Oil level gauge 5.Drain valve  6.Filler plug
7.Exhaust valve 8.Blade 9.Rotor
10.Tank 11.Axial fan 12.Motor 
13.Oil filter 14.Suction port interface 15.Air ballast valve
16.Radiator tube 17.Return valve  

Working principle

The diagram below shows the structure of the pump. When the rotor rotates, the vanes, the housing and the 2 end caps form three chambers, every turn, the volume of each chamber increases or decreases due to the sliding of the vanes, completing the suction and discharge process.

Main features

  1. Able to work continuously for a long time under the inlet pressure of 5×104Pa.
  2.  Low noise, low vibration, foot bolts is not required.
  3. Exhaust filter in the pump effectively separates the oil in the gas to avoid pollution of the environment.
  4. Directly driven by motor.
  5. Compact structure, light weight, air-cooled.
  6. Easy to operate, install and maintain.

Applications

The rotary vane vacuum pump is suitable for the applications where the requirement of vacuum is not high and the operation is reliable and maintenance is convenient. It is commonly used in vacuum packaging of various foodstuffs, vacuum forming of rubber and plastic industry, paper transmission of printing industry, vacuum impregnation and leakage prevention of various castings, vacuum fixture, vacuum drying, vacuum filtration, and hospital surgery.

Product Parameters

 

Model Nominal pumping speed(50Hz)
 m³/h
Ultimate pressure
 ≤Pa
Ultimate pressure with Gas Ballast valve on ≤Pa Nominal motor rating (50Hz)   kw         Nominal motor speed  (50Hz) RPM  Water vapour capacity
 kg/h
Noise level   db(A) Oil capacity
 L
Working Temperature
ºC
Suction Connection size
 inch
Discharge Connection size
 inch
Weight
kg
XD-571 10 200   0.37 2800 0.4 62 0.5 77 G1/2″ G1/2″ 16
XD-571 20 200   0.75 2880 0.4 63 0.5 77 G1/2″ G1/2″ 18
XD-571A 20 200   0.75 2880 0.4 63 0.5 77 G1/2″ G1/2″ 18
XD-571C 20 200   0.9 2880 0.4 65 0.5 79 G3/4″ G3/4″ 20
XD-571 25 200   0.75 2880 0.4 65 0.5 79 G3/4″ G3/4″ 20
XD-040C 40 50 200 1.1 1500 0.6 64 1.25 76 G1 1/4″ G1 1/4″ 48
XD-063C 63 50 200 1.5/2.2 1500 1 65 2 79 G1 1/4″ G1 1/4″ 58
XD-063D 63 50 200 1.5 1500 0.6 65 1.5 79 G1 1/4″ G1 1/4″ 49
XD-100C 100 50 200 2.2/3 1500 1.5 66 2 79 G1 1/4″ G1 1/4″ 72
XD-160C 160 50 200 4 1500 2.5 71 5 70 G2″ G2″ 158
XD-202C 200 50 200 4 1500 4 73 5 70 G2″ G2″ 158
XD-250C 250 50 200 5.5 1500 4.5 73 7 73 G2″ G2″ 195
XD-302C 300 50 200 5.5/7.5 1500 5 75 7 75 G2″ G2″ 211

Dimensional drawing

 

 

Our factory

 

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

After-sales Service: Online Video Instruction
Warranty: 1 Year
Oil or Not: Oil

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

What Are the Advantages of Using Oil-Sealed Vacuum Pumps?

Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:

1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.

2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.

3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.

4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.

5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.

6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.

7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.

8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.

9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.

10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.

These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.

vacuum pump

Can Vacuum Pumps Be Used for Leak Detection?

Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:

Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.

Here are some ways in which vacuum pumps can be used for leak detection:

1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.

2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.

3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.

4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.

5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.

In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.

vacuum pump

What Is the Purpose of a Vacuum Pump in an HVAC System?

In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:

The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.

Here are the key reasons why a vacuum pump is used in an HVAC system:

1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.

2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.

3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.

4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.

In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.

China Professional Transformer Oil Purification Machine Xd-160c Rotary Vane Vacuum Pump   vacuum pump adapter	China Professional Transformer Oil Purification Machine Xd-160c Rotary Vane Vacuum Pump   vacuum pump adapter
editor by CX 2023-11-24