Product Description

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Product Description

2BV water ring vacuum pump is suitable for the extraction of gas and water vapor, the suction pressure can reach 33mbar(97% vacuum). When transformer oil is used as the working fluid (called oil-ring vacuum pump), the suction pressure can reach 6.7mbar(99.3% vacuum), which can replace reciprocating vacuum pump. When the liquid ring vacuum pump works for a long time under suction pressure close to vacuum, the cavitation protection tube should be connected to protect the pump and eliminate the cavitation erosion sound. When used as a compressor, its pressure is up to 0.26MPa.

2BV2-EX and 2BV6 water ring vacuum pumps/compressors are mainly used for removing inflammable and explosive environments, and their performance parameters are the same as those of 2BV2 and 2BV5 series.

2BV series stainless steel vacuum pump can be used in high corrosion resistance and cleanliness requirements of the occasion. 2BV series stainless steel vacuum pump flow parts: pump body, pump cover, disc, impeller material can be selected 304, 316, 316L stainless steel. (Please specify when ordering)

Product Parameters

 

Product model Maximum air volume Limit Vacuum Degree Motor power Explosion-proof grade of motor Motor Protection Level Pump speed Working fluid flow rate noise Weight
m3/min m3/h mbar(MPa) kW r.p.m L/min dB(A) kg
2BV2 060 0.45 27 33mbar 0.81 No explosion proof IP54 2840 2 62 31
2BV2 061 0.87 52 (-0.098MPa) 1.45 2840 2 65 35
2BV2 070 1.33 80   2.35 2860 2.5 66 56
2BV2 071 1.83 110   3.85 2880 4.2 72 65
2BV2 060-Ex 0.45 27   1.1 IP55 2840 2 62 39
2BV2 061-Ex 0.86 52   1.5 2840 2 65 45
2BV2 070-Ex 1.33 80   3 2860 2.5 66 66
2BV2 071-Ex 1.83 110   4 2880 4.2 72 77
2BV5 110 2.75 165   4 No explosion proof IP54 1440 6.7 63 103
2BV5 111 3.83 230   5.5 1440 8.3 68 117
2BV5 121 4.67 280   7.5 1440 10 69 149
2BV5 131 6.67 400   11 1460 15 73 205
2BV5 161 8.33 500   15 970 20 74 331
2BV6 110-EX 2.75 165   4 dIIBT4 IP55 1440 6.7 63 153
2BV6 111-EX 3.83 230   5.5 1440 8.3 68 208
2BV6 121-EX 4.66 280   7.5 1440 10 69 240
2BV6 131-EX 6.66 400   11 1460 15 73 320
2BV6 161-EX 8.33 500   15 970 20 74 446

Company Profile

ZheJiang CHINAMFG Pumps is a manufacturer with many years of experience in mining, power generation, dredging, hydraulic, irrigation, slurry transportation, construction, seawater, oil and gas transportation, solar energy system and other industries. 

We can provide you with high efficiency and energy saving of multistage pump, boiler feed pump, slurry pump, oil pump, self-priming pump, chemical pump, mining pumps, submersible pumps, sewage pumps, sea water pumps, solar pumps, fire pumps, split case pumps, irrigation pumps and other products.

Our Products sales well to Europe, America, Southeast Asia, Oceania, Middle East and Africa more than 90 countries.

Our products are widely used in mining, mineral processing, metallurgy, iron and steel, boiler water supply, oil field, chemical industry, paper making, water conservancy facilities, sewage treatment, drainage and water supply.

We have strong technical force, advanced production testing equipment, scientific management methods, stable and reliable quality products, perfect after-sales service.

We are committed to providing the highest level of customer service, competitive prices, fast delivery and comprehensive, sophisticated products. Your satisfaction is our ultimate goal!
 

Working House

Certificate

Our Services
1. Processing with supplied drawing
2. Processing with supplied samples
3. Produce all kinds of anti CHINAMFG spare parts except for pump
4. Product warranty:lifetime, no matter how long to use,if there is air hole in the flow parts,please return it,will give you a new 1 to replace.

Application

Packaging & Shipping

FAQ

1. Q: Whats the MOQ ?
A: 1 set for regular product ,the special 1 we need to discuss.
 
2. Q : What’re your payments ? 
A: For small order valve < 4000USD, our customer chose 100% T/T.
For order valve >4000USD, we can accept 30 % T/T in advance , 70 % should be paid before shipment.
 
3 . Q : How long is the deliver time ?
A : For the order in stock ,we will deliver goods at once against payment.
For the orders out of stock , the products time is 7 days for bare pump, 25 days for electric pump set or diesel engine pump set , the deliver time is base on the shipping date and your order by sea.
 
4. Q: What about the package ?
A : Standard export plywood case .
 
5.Q : How is the pump delivered to us ?
A : For urgently order, we can ship by air, for large order ,it will be delivered by sea ,vehicle or multi-modal transport.

 
6. Q : How long is the warranty ?
A: According to the inter nation standards , pump in standard operation is 1 year ,3 months for spare parts.
 
Any further questions, lets talk together.

 

After-sales Service: 24 Hours Online Service
Warranty: 12-24 Months
Max.Head: >150m
Max.Capacity: >400 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Customization:
Available

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vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

Can Vacuum Pumps Be Used in Food Processing?

Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:

Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:

1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.

2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.

3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.

4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.

5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.

6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.

7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.

8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.

These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.

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editor by CX 2023-11-15